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Boiler Access Span-Out System

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Boiler Access Span-Out System Sections are compact & light to handle weighing approx. 40kgs. Industrial Manlifts (888)730-8377

Boiler Access Span-Out System

 

Boiler Access Span-Out System Features:

 

Snap-Out offers an unbeatable solution to access within enclosed or restricted access areas, such as the inside of a power station boiler where it can be difficult and time consuming to enter with regular scaffold frames. Snap-Out sections are compact & light to handle weighing approx. 40kgs.

A complete ‘level’ of scaffold folds neatly into an easily managed bundle that will pass through an aperture of 36cms. Once it is in the work location, the bundle unfolds to form a complete scaffold.

Once inside the boiler the Snap-Out units can be instantly erected within seconds to provide a complete level of scaffold, 2m cube modules which interlock positively together to provide the main tower structures. There are no loose parts and no tools, nuts or bolts are required for assembly. This unique folding system with no loose components prevents loss and incorrect assembly, only the platform, ladder and toe boards need to be added.

 

Boiler Access Span-Out System 1

Boiler Access Span-Out System 1

 

The base structure is designed to sit firmly inside the V hopper providing a rigid foundation for the complete upper structure.

Further levels are handled in exactly the same manner, building a tower to the height required which can be up to 100 metres. This unique folding system with no loose components prevents loss and incorrect assembly.

 

Boiler Access Span-Out System Features:

Customised design – each enquiry is analysed in detail by our qualified and experienced engineers to meet the specific needs of your boiler

Safe Accessibility – for all maintenance and inspection personnel anywhere within the boiler!  Lightweight Spandeck can be fitted at whatever level required – below the Superheater area and additional the vertical towers can give access into the Superheater Platens.  Guardrails are fitted at all outer edges of the scaffold.

Speed of erection – a crew of 6 erectors & 6 labourers can erect a boiler system in 24-48 hours, depending on the size of the boiler and dismantling takes just one day.  In addition, after removal from the boiler no special cleaning is required and storage is easy and compact.

Greater Profitability – our Boiler Access Scaffolding System offers substantial savings in downtime for Power plants.  

KEY ADVANTAGES

  • Our system complies with all leading International Design, Quality, Safety and Manufacturing Standards
  • A Safety factor of 4 applies to structure design, and unlike steel systems, a standard 5-year warranty period applies.
  • All springs, pins, bolts & miscellaneous hardware are tested & guaranteed as part of the complete boiler system.
  • Full product & engineering support is provided

Did you know?

With our Boiler Access Span-Out System a third of the boiler downtime can be saved per overhaul, in comparison with steel scaffold systems – just 6 days. And that’s not all, our team of design engineers are at your disposable from design through to installation. They work with you to provide full site surveys, on-site training and technical guidance throughout the project.

As pioneers of the first ever alloy tower in 1947, our design engineers are the most experienced in their field and have perfected the Instant access tower systems providing safe, efficient and innovative access solutions for the power generation industry. In use in power plants worldwide, the system is designed with a minimum safety factor of 4 and complies with International safety standards.

 

Boiler Access Span-Out System 2

Boiler Access Span-Out System 2

Doing the maths:

Downtime costs, when measured on a fixed cost basis are generally 2 cents per unit.  The potential saving when using the Quick Erect Boiler System is US$240,000 per day or over US$1.4 million savings per overhaul (based on a 500 Mega Watt Boiler).

If downtime costs are measured on the basis of lost revenue, a rate of 5 cents per unit normally applies.  In this case, the potential saving when using the Quick Erect Boiler System is US$600,000 per day or a US$3.6 million savings per overhaul (based on a 500 Mega Watt Boiler).

A crew of 6 erectors & 6 laborers can erect a boiler system in 24-48 hours, depending on the size of the boiler and dismantling takes just one day.  In addition, after removal from the boiler no special cleaning is required and storage is easy and compact.

Payback time: The original cost of the system can be paid back within the first two years of installation (depending upon its size) and can save up to $25m over the lifetime of the boiler.

 

 

Industrial Man Lifts is your aerial access solution provider. We can customize any product for any size job. Operators always standing by, (888) 730-8377


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