Best Practices for Operating Scissor Lifts in Cold Weather Conditions

Operating scissor lifts in cold weather conditions poses unique challenges that can affect the performance of the equipment, the safety of the operator, and the overall efficiency of the job site. Cold temperatures, snow, and ice can all create hazardous conditions that, if not addressed properly, could lead to equipment failure, accidents, and costly delays. However, with the right preparation and safety protocols in place, you can ensure that your scissor lift continues to operate effectively, even in freezing temperatures.

In this article, we will explore in detail the best practices for safely operating scissor lifts during cold weather conditions. Following these guidelines will not only protect your equipment and crew but also maximize productivity throughout the winter months. Additionally, we’ll touch on some of the products and services available at IndustrialManLifts.com that can assist in winterizing your scissor lifts and maintaining safe working conditions.


1. Pre-Operation Equipment Inspection

Before using a scissor lift in cold weather, a thorough pre-operation inspection is essential. Cold temperatures can cause metal parts to contract, leading to brittle components that are more susceptible to cracks and damage. Moreover, freezing temperatures can affect the performance of hydraulic systems, electrical components, and tires.

Key areas to inspect before operating a scissor lift in winter include:

  • Hydraulic systems: Cold weather can cause hydraulic fluid to thicken, which may result in sluggish performance or failure to operate. Check for any hydraulic fluid leaks and ensure the fluid is appropriate for cold conditions (more on this later).
  • Tires or tracks: Low temperatures can reduce tire pressure, making the scissor lift less stable. Be sure to check tire pressure frequently, especially before operation, and inflate them as necessary. If using a tracked scissor lift, ensure the tracks are free of snow and ice buildup.
  • Battery health: Cold weather can drain battery life quickly, so it’s crucial to check the battery’s charge before each operation. Keep backup batteries on hand, especially for electric scissor lifts.
  • Electrical wiring: Examine the lift’s electrical components for any signs of wear or damage. Cold weather can cause rubber wiring insulation to become brittle, increasing the risk of electrical malfunctions.

By performing a comprehensive equipment inspection before each use, you can identify potential issues before they become major problems.


2. Use Cold-Weather Hydraulic Fluid

The performance of your scissor lift’s hydraulic system is highly dependent on the type of hydraulic fluid used. In cold temperatures, standard hydraulic fluid can thicken, leading to poor performance or even system failure. To ensure smooth operation in freezing conditions, it’s important to use hydraulic fluid that is specifically formulated for cold weather. This fluid is designed to remain fluid at low temperatures, preventing issues like sluggish operation or complete hydraulic failure.

Check your equipment’s manual for specific recommendations on cold-weather hydraulic fluid, or consult with one of our experts at IndustrialManLifts.com for advice on the best products for your particular scissor lift model.


3. Allow Equipment to Warm Up

If your scissor lift has been stored in extremely cold conditions overnight or over a longer period of time, it is critical to allow the machine to warm up before operation. Hydraulic systems, engines, and other moving parts can become sluggish or fail to perform optimally when exposed to freezing temperatures.

Start by turning on the lift and letting it idle for several minutes to allow the hydraulic fluid, engine oil, and other fluids to circulate and warm up. This will help ensure smoother operation and reduce the likelihood of system failure during operation.

This warm-up period is particularly important for battery-powered scissor lifts, as batteries can lose charge faster in cold weather. Giving the machine time to warm up will ensure the lift is ready to handle the rigors of the job.


4. Monitor Wind Speeds

Cold weather often brings strong winds, which can further complicate the safe operation of scissor lifts. Wind can cause the platform to sway, particularly when extended to higher elevations, creating a dangerous situation for operators. To minimize risk, always monitor wind speeds and stop operations if winds exceed safe limits.

The Occupational Safety and Health Administration (OSHA) recommends that aerial lifts, including scissor lifts, not be operated in wind speeds exceeding 20 mph. However, it’s always best to refer to the manufacturer’s specifications for your particular lift to determine the maximum safe wind speed.

Some scissor lifts are equipped with wind-resistant features, which can help maintain stability in moderate winds. If you frequently operate lifts in windy conditions, consider investing in a model that offers enhanced wind resistance.

Learn more about safe wind conditions for aerial work platforms from OSHA’s Wind Advisory here.


5. Ensure Proper Traction on Snow and Ice

Operating a scissor lift on icy or snowy surfaces can significantly increase the risk of accidents, as the lift may lose traction or become unstable. Before operating a lift in winter conditions, it’s important to clear the ground of snow and ice. Using salt or sand can help improve traction and create a safer working environment.

For lifts that operate outdoors on rough or uneven terrain, consider using snow tires or tire chains to increase traction on icy surfaces. If your lift uses tracks instead of tires, make sure the tracks are clean and free of snow or ice buildup, which can interfere with traction and stability.

In addition, always be cautious when driving or repositioning a scissor lift on slick surfaces. Slow, deliberate movements will help prevent skidding and loss of control.


6. Wear Winter-Appropriate PPE

Cold temperatures can pose serious health risks to workers, including frostbite and hypothermia. It’s essential for operators to wear proper personal protective equipment (PPE) suited for winter conditions.

Some recommended winter PPE includes:

  • Insulated gloves: These protect hands from the cold while providing adequate grip on controls and tools.
  • Thermal overalls and jackets: Layered clothing helps keep operators warm without sacrificing mobility.
  • Insulated, non-slip boots: Proper footwear is essential for maintaining traction on icy surfaces and preventing slips or falls.
  • Face protection: In extreme cold, face masks or balaclavas can help protect against frostbite, especially in windy conditions.

For tips on selecting proper winter PPE, visit the National Institute for Occupational Safety and Health (NIOSH) Cold Stress Guide here.


7. Train Operators for Winter Conditions

Even experienced scissor lift operators may face new challenges when operating lifts in cold weather. It’s important to provide training specific to winter operation, including how to respond to equipment malfunctions, sudden weather changes, and emergency situations.

Operators should be familiar with the impact that cold weather can have on equipment performance and be trained to recognize the early signs of equipment failure, such as slow hydraulic response or excessive platform sway. Additionally, they should be trained in winter safety practices, including how to protect themselves from frostbite and hypothermia while working outdoors.


8. Have a Contingency Plan

Winter weather can be unpredictable, and it’s important to have a contingency plan in place for sudden changes in conditions, equipment malfunctions, or emergencies. In the event of a sudden snowstorm, for example, you should have a plan for safely lowering the scissor lift platform, shutting down the equipment, and evacuating workers from the site.

Your contingency plan should include:

  • Emergency kits with blankets, hand warmers, and extra batteries or fuel.
  • Clear procedures for shutting down and securing equipment in severe weather.
  • A communication plan for alerting workers and supervisors to changing weather conditions.

By preparing for the unexpected, you can ensure the safety of your team and minimize downtime during winter operations.


9. Regular Maintenance in Winter

Regular maintenance is essential for keeping your scissor lift in top condition, especially in cold weather. Cold temperatures can cause lubricants to thicken, tires to lose pressure, and hydraulic fluid to become less effective. To ensure safe operation, it’s important to perform regular maintenance checks throughout the winter.

Key maintenance tasks include:

  • Lubricating all moving parts with cold-resistant lubricants.
  • Checking tire pressure daily and inflating as necessary.
  • Inspecting hydraulic fluid levels and replacing standard fluid with cold-weather alternatives.
  • Keeping batteries charged and inspecting for any signs of wear or damage.

By staying on top of regular maintenance, you can prevent equipment failures and extend the life of your scissor lift.


Conclusion: Winter-Ready Equipment is Key to Safety

Operating scissor lifts in cold weather conditions requires extra attention to safety, equipment preparation, and operator training. By following these best practices, you can ensure the safe and efficient operation of your scissor lifts, even in the harshest winter conditions.

At IndustrialManLifts.com, we offer a wide range of cold-weather-ready scissor lifts, hydraulic fluids, and accessories to keep your equipment functioning at peak performance throughout the winter. Whether you need maintenance advice, operator training, or new equipment, our team is here to help.

Visit our contact page for more information or explore our full range of scissor lifts and accessories today!

By following these steps, you’ll not only keep your equipment running smoothly but also protect your crew and job site from the hazards of winter operations.

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